Shaft & Journal Repairs
Precision Shaft Repairs for Maximum Reliability.
The repair and improvement of bearing and packing journals is a specialised application of Avweld's skills and unique technical capacity in advanced thermal spray processes. Complemented by machining, grinding, and superfinishing as required, Avweld achieves the exact surface finish and wear resistance each application demands. Over many years, Avweld has repaired literally thousands of shafts of every size possible.
Why Precision Matters in Shaft Repair
- Careful material and surface finish selection — maximises component life while also enhancing the life of packing materials
- Significantly improved equipment efficiency — wear of packing journals is reduced to such low levels that equipment efficiency is enhanced significantly
- 3 to 4 times extended reliability — reliability extends to 3 or 4 times the unprotected life of the unit
- Extreme corrosion resistance — with elevated operating temperatures presenting no issues
- Cold-spray repair process — shafts are repaired using cold-spray processes, resulting in absolutely no distortion or substrate metallographic change
- Long-term performance assurance — because there is no distortion or metallographic change, shaft performance is assured not to decline over time
- Fully in-house process — quality and quick turnaround of critical components is assured, with all work completed in-house
Applications
Avweld's shaft repair service is suited to:
- Repair and improvement of bearing and packing journals of any size
- Applications requiring wear resistance without distortion or metallurgical change to the shaft substrate
- Equipment operating at elevated temperatures where corrosion resistance is critical
- Critical components requiring fast, reliable in-house turnaround
What process does Avweld use to repair shafts?
Avweld repairs shafts using advanced thermal spray processes, specifically cold-spray techniques, which result in absolutely no distortion or substrate metallographic change.
Why is cold-spray repair better than other repair methods for shafts?
Cold-spray processes cause no distortion or substrate metallographic change, meaning the performance of the repaired shaft will not decline over time — unlike processes that introduce heat-related distortion.
How much does shaft repair improve reliability?
Reliability extends to 3 or 4 times the unprotected life of the unit, as wear of packing journals is reduced to significantly low levels.
Can Avweld repair shafts of any size?
Yes — over many years, Avweld has repaired literally thousands of shafts of every size possible.
Does shaft repair address corrosion resistance as well as wear?
Yes — the repair process provides extreme corrosion resistance, with elevated operating temperatures presenting no issues for performance.
Is shaft repair completed in-house?
Yes — all shaft repair work is completed in-house, assuring both quality and quick turnaround for critical components.
| Armature shafts | Paper roll shafts |
| Commutator shafts | Pump shafts |
| Crusher shafts | Refiner shafts |
| Distributor shafts | Steel roll shafts |
| Drum shafts | Stub shafts |
| Eccentric shafts | Tapered shafts |
| Feed roller shafts | Turbine shafts |
| Gear shafts | Winder shafts |
- Armature shafts
- Commutator shafts
- Crusher shafts
- Distributor shafts
- Drum shafts
- Eccentric shafts
- Feed roller shafts
- Gear shafts
- Paper roll shafts
- Pump shafts
- Refiner shafts
- Steel roll shafts
- Stub shafts
- Tapered shafts
- Turbine shafts
- Winder shafts